|
|
Today, the importance of water has been recognised the
world over, and greater emphasis is being laid on its economic use and
better management. Providing water in the right quantity and quality has
been the constant endeavour of all civilizations through the ages. No
other natural resource has had such an overwhelming influence on human
history.
As the human population increases and as economic
activities continue to expand in scale and diversity, the demands on
freshwater resources
will continue to grow.
While water is a renewable resource, its availability is
limited, being largely determined by climatic, geographical and physical conditions; by technology that permits its exploitation; and by the
efficiency with which it is conserved and used. In the monsoon of 2005,
India faced its worst water crisis ever.
In such a grim scenario, MANECK H. ENGINEER, Vice
President, Construction Division, shares Godrej’s initiatives in
conserving water from 1948 onwards, when the construction of industrial
and
residential buildings at Pirojshanagar,
Vikhroli, commenced.
|
|
Water
Management in
Godrej —
Towards A Greener
World
|
nvironmental degradation is a major
concern for planners and administrators, especially in big cities. The
sustainable development and conservation of nature in the urban environment
are burning issues today. Many people talk about it, but unfortunately very
few care about it. Politicians, environmentalists and corporations pass the
buck to each other, and people often get away with accusing industrialists
for the deteriorating environment as they are regarded as the prime source
of pollution. However, they are also regarded as indicators of development.
Sustainable growth can only be achieved if the environment is protected.
There have been fair achievements in Europe and the United States with
corporations playing an active role in halting environmental damage and
helping to revive the ecology, but in India the lack of consumer awareness
and circumvention of environmental regulations at various levels leaves much
to be desired. Bypassing regulations may provide short-term benefits but in
the long term it may increase the liability of the legacy that we leave
behind for future generations.
Success Story
In contrast to the general Indian scenario, the Godrej industrial garden
township at Vikhroli, a suburb of Mumbai, has not only cultivated the
concepts of corporate social and environmental responsibility along with
good corporate governance, but also perpetuated it over the years. It is the
amalgamation of the socio-environmental ethos inculcated by Godrej and the
Environment Management System adopted by the management that has led the
environmental story of Godrej to success.
The industrial garden township of Pirojshanagar was established as a
harmonious combination of man, machine and nature. Thousands of trees in
many varieties grow in the township. Manicured lawns and beautiful
landscapes are a visual treat, so much so that visitors to the township
often say they cannot believe they are in Mumbai.
The Corporate Environment Policy of Godrej & Boyce Mfg. Co. Ltd. came
into existence in 1998. However, the Company’s environmental concern and
actions began with the conception of the Vikhroli establishment way back in
1948, as evidenced in the planning of the Pirojshanagar industrial township.
In the following paragraphs, some of the efforts initiated by Godrej —
much before the authorities awakened to the problem and statutory
requirements were sought to be enforced — are discussed.
In 1980 the Company conducted a legal and technical requirement survey as
well as studies on water recycling from effluents. In 1986 a water audit of
the industrial township was conducted by the Confederation of Indian
Industry. In the same year, the first Common Effluent Treatment Plant, with
a capacity of 1,200 cubic metres per day, was commissioned for treating and
recycling wastewater at the Vikhroli establishment. In 1987, the
Electroplating Effluent Treatment Plant, with a capacity of 400 cubic metres
per day for treating pretreatment effluent generated from pretreatment
processes, was added.
In 1989, the first Sewage Treatment and Recycling Plant, with a capacity
of 500 cubic metres per day for recycling sewage water from industrial
premises, was put into effect. This was a voluntary initiative to reduce the
sewage load, avoid dependence on municipal water supply and make treated
wastewater available for use in landscaping the industrial township to the
west of the railway line. In 1996, following the successful implementation
of the first Sewage Treatment and Recycling Plant in the west, a second
plant with a similar capacity of 500 cubic metres per day was set up for the
area to the east.
In the pre-Policy era, the environmental performance was mainly based on
the interests of top management in Godrej. There was a paradigm shift in the
approach towards environmental performance after the Corporate Environment
Policy came into effect, and the whole approach was focused on forming an
Environment Management System. Subsequently, the EMS model of the
International Standards Organisation was formally adopted for the various
businesses as well as the township.
Wastewater
Recycling in Godrej
Water management involves rationalising the usage of freshwater and
production of wastewater so as to minimise the overall costs associated with
both the water intake and wastewater disposal. Growing environmental
pressures and escalating intake costs are resulting in a reappraisal of
water requirements with a view to effective water management.
Wastewater can be treated and recycled for use in auxiliary applications.
Given that water is an essential commodity for overall development, its
reclamation, recycling and reuse must be visualised as an important option
and can no longer be dismissed as a mere technological process that is too
expensive or economically unviable.
At Godrej, several measures are taken to reduce the consumption of water
by recycling and reusing.
Industrial Wastewater Treatment and Discharge
Industrial effluents are mainly generated from metal pretreatment and
electroplating operations. The effluent from the electroplating and heat
treatment areas is separately collected and treated using the alkaline
chlorination method for oxidising the cyanide. Similarly, the hexavalent
chromium-bearing effluent is collected separately and pretreated using the
ferrous sulphate reduction method. The treated water from these plants and
all other liquid effluents from various manufacturing divisions are then
conveyed to the Common Effluent Treatment Plant (CETP) for further
treatment. The plant has a capacity to treat 1,200 cubic metres per day.

The Common Effluent Treatment
Domestic Sewage Treatment and Recycling
Domestic sewage pollution can be avoided by the application of various
levels of treatment for removing solids, bacteria, viruses and nutrients.
These treatments aim to produce wastewater that is clean enough to meet the
water quality standards required for horticultural purposes. There are
presently three sewage treatment plants functioning in the Company. Two
units, with a capacity of 500 cubic metres a day each, treat
municipal wastewater and wastewater from the residential colony and supply
treated water for gardening requirements on the west and east sides of the
industrial area respectively. The third unit, with a capacity of
approximately 600 cubic metres a day, treats wastewater from
the Godrej Garden Enclave and the Godrej Memorial Trust Hospital for reuse in
gardening and toilets. The Sequential Batch Reactor process adopting the
well-proven "completed mixed aeration systems" technology treats
the domestic sewage in these plants. The aerobically biodegraded treated
sewage water is filtered and disinfected before reuse. Design specifications
for sewage treatment are too technical to go into here. The operating cost
for implementing such wastewater treatment and recycling units is Rs. 8 per
cubic metre as compared to the cost of tanker water used for flushing of Rs.
50 per cubic metre. Apart from the cost advantage, there are other benefits
such as a reduced load on municipal systems and an alternative source of
water for auxiliary application available round the year.
Rainwater Harvesting
The principle of collecting and using precipitation from a catchment’s
surface, known as rainwater harvesting, is essential because surface water
is inadequate to meet our demand and we have to depend on groundwater.
Also, due to rapid urbanisation, infiltration of rainwater into the
subsoil has decreased drastically and recharging of groundwater has
diminished. Rainwater is drained off into storm-water drains and hence is
wasted.
This necessitates the two main techniques of rainwater harvesting, namely
the storage of rainwater on the surface for immediate use and at the
subsurface by recharge of groundwater for future use.
For the residential project of the Godrej Garden Enclave, the Company
decided to implement a comprehensive, highly complicated rainwater
harvesting scheme with the purpose of utilising this abundant natural source
of water for flushing requirements of the residential buildings and
recharging the groundwater through bore
wells and open wells.

Plant at Pirojshanagar, Vikhroli.
.jpg)
Recharge through trench.
As per the recommendation of the Municipal
Commissioner of Greater Mumbai, the plan to be implemented by the rainwater
harvesting cell is as under:
 |
Towers A1 to
A9: Rooftop rainwater from the west side to be collected in
existing/new elevated tanks of 20,000-litre capacity each by
diverting the rainwater pipes.
|
 |
Necessary
first flush arrangement to be provided to flush out dirty rooftop
rainwater for Towers A1 to A9. |
 |
The
existing/proposed elevated tanks to be connected to the underground
suction tank for flushing purpose. |
 |
Open well
situated on the plot to be cleaned and repaired. The well to be
connected by diverting the nearest rainwater down-take pipes of
Tower A1. |
 |
The bore
well situated between A1 and A2 to be connected by diverting the
nearest rainwater down-take pipes of Tower A2. |
 |
In addition
to the bore well, consider the possibility of having a shallow
dug-up well or ring well for supplementing water required for
flushing. |
The cost for implementing the rainwater
harvesting system includes the diversion of rainwater down-take pipes, the
construction of a pit for bore well recharge and the installation of an
online filtration unit. The benefits include sustainability of the bore well
for a longer duration, utilisation of less polluted rainwater for auxiliary
purposes, improvement in groundwater quality by recharging due to rainwater,
a cheap and relatively maintenance-free system, and no requirement of
continuous monitoring or skilled manpower for operations.
Environmental factors and ecological
imperatives have to be incorporated into the designing of all developmental
projects giving due importance to the environmental impact they will have.
All activities that may cause damage to the ecosystem will have to be
carefully regulated and redesigned to minimise environmental disruption such
as loss of genetic diversity, air and water pollution and other problems,
which might threaten the health and well-being of our environment.
Environmental planning is essential to achieve sustainable development as
well as ensure a better quality of life.
The foresight and vision shown by Godrej
are a symbol of enduring ideals in a changing world.
|